VORATRON™ Polyurethane Systems
Enhancing automotive battery pack assembly
Vehicle electrification demands safer, more reliable, and lower-emission solutions. Our VORATRON™ Polyurethane Systems offer customizable, two-part, room-temperature curing adhesives, gap fillers, and pottants for diverse battery types. Their low density enables lighter powertrains, reducing vehicle weight and CO2 emissions..
Discover our latest solutions to optimize your battery pack assembly:
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VORATRON™ MA 8300 Adhesives Series
Winner of the 2026 BIG Innovation Award, this thermally conductive polyurethane adhesives series offers exceptional bonding strength, delivers high thermal conductivity at low density and are designed to be durable, process-efficient and equipment-friendly.
VORATRON™ GF 1000 Gap Filler Series
Optimize battery pack assembly with our two-part thermally conductive polyurethane gap fillers. Their very low squeeze force enables easy and safe handling, while their low density contributes to overall lightweighting.
VORATRON™ Potting Foam Series
Protect cells and batteries from thermal events with our polyurethane potting foams. These lightweight low-density solutions provide excellent thermal and mechanical isolation, fire resistance, high strength, and structural support.
VORATRON™ MA 8200 Adhesives Series
High-performing and reliable adhesives providing optimal bonding for diverse cell and battery designs, meeting demanding performance and quality needs. They’re designed for cell-to-module, cell-to-pack bonding, and cell-to-chassis solutions.
VORATRON™ MA 8300 Adhesives Series
Winner of the 2026 BIG Innovation Award, this thermally conductive polyurethane adhesives series offers exceptional bonding strength, delivers high thermal conductivity at low density and are designed to be durable, process-efficient and equipment-friendly.
Award winning series
VORATRON™ MA 8300 Adhesive Series wins 2026 BIG Innovation Award
VORATRON™ MA 8300 Adhesive Series was awarded the 2026 BIG Innovation Award. This series of 2K 1.2W thermally conductive polyurethane adhesives offers excellent bonding strength comparable to structural adhesives towards diverse substrates, delivers high thermal conductivity at low density, and are designed to be durable, process-efficient and equipment-friendly. These high-performing adhesives can be applied for diverse cell and battery designs, including cell-to-module, cell-to-pack bonding, and cell-to-chassis solutions.
VORATRON™ Adhesives for battery assembly wins 2023 Edison Award
VORATRON™ MA 8200 series polyurethane adhesive was awarded a Silver medal in the Enhanced Performance category of the 2023 Edison Awards. This MobilityScience™ technology offers outstanding bonding strength and satisfies the demanding performance and quality needs for any type of cell or battery. With innovative detachable solutions, this material also helps support sustainable battery recycling and environmental goals.
VORATRON™ GF-1000 Series Polyurethane Systems
Almost every H/EV battery system requires some type of thermally conductive, polymeric gap filler to assist in attaching the battery to its cooling plate. As batteries for vehicles become higher performing with increased energy density, get your fill of what you need with Dow’s high-performing gap fillers in vehicles and in the assembly line.
VORATRON™ GF-1000 Series Polyurethane Systems provide efficient application with safe handling and use. These two-part, room temperature cure materials as well as low abrasion components, offer excellent processability. Like all VORATRON™ products, their low density allows for lighter weight materials which reduce vehicle weights and carbon footprints. Moreover, VORATRON™ GF series are designed to provide maximum processability efficiency with low squeeze force and optimized rheology the most demanding and efficiency assembly processes.
VORATRON™ Polyurethane Systems for Potting Foam and Encapsulants
Reliability. Ease. Stability. Large cylindrical battery designs are a popular choice for manufacturing H/EV batteries. While they burn less energy than pouch and prismatic designs, our battery pack pottants foams and encapsulants have individual cells and the entire battery covered to ensure thorough protection.
VORATRON™ Polyurethane Systems for potting foams and encapsulants offer mechanical strength as well as flexibility for the structural needs of the battery pack. These strong & tough foam pottants can also be modeled tailored to meet the rheokinetics that best suits different processing and assembly needs. Computational assistance helps design the properties and filling conditions to ensure that the dispensed pottant fills the intricate geometries and space of the cylindrical cell case, preventing voids that may lead to mechanical integrity issues of the pack.
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Be sure to get your fill
Learn more about VORATRON™ Systems for battery pack gap fillers.
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Learn more about VORATRON™ Systems for battery pottants and encapsulants.
Reach out to learn more about VORATRON™ Polyurethane Systems and our full range of applications to find your right solution.