|
Cause
|
Comments
|
Recommendations
|
| Filter restrictions |
Inadequate separation of pleated filter paper caused by poor quality control or damaged cartridge |
Inspect cartridge and replace as needed |
| Overrated solvent pump |
A higher than recommended flow rate compressed lint and soil |
Use solvent pump recommended by manufacturer |
| Partially open or unopened valve or restriction in lines down stream of filter |
Creates a higher than normal base pressure Keep valve open |
Clean lines as needed |
| Broken lint basket, basket not in place, or gasket seal under basket broken or not in place |
Restriction of solvent flow occurs when an accumulation of lint is compressed on filter paper and in holes of outer shell |
Inspect and repair or replace as needed |
| Accumulation of silt on bottom of base tank and/or cartridge canister |
Silt is composed of insoluble and partially soluble soils. Dispersed in the solvent, they can plug filter paper. |
Clean out base tank |
| Excess water in solvent |
Moisture swells filter paper, decreasing its porosity. Check for source of water. |
See Excess Water |
| Solvent temperature is too low or too high |
Cold temperatures slightly increase viscosity of matured solvent and decrease solubility of contaminants. High solvent temperatures increase. |
Maintain solvent temperature between 75° and 80°F |
| Excessive use of some spotting agents |
Prespotters contribute to the total nonvolatile content in the solvent Glycerin, occasionally used as a lubricant, will shorten filter life. |
Prespot sparingly and only when necessary |
| Excessively soiled garments |
Occurs mainly during winter months. A 25 - 30% reduction in cartridge life can be expected. |
Cartridge life is in part dependent on the volume of soil contacting the filter paper |
| Overloading the unit with a large volume of deep piled fabrics, blankets, coat linings etc. |
Lint will act as a soil if allowed to accumulate and become compressed on filter elements |
The size of a wash load should be based on the number and type of garments, not merely on their combined weight |
| Fabric containing a partially soluble finishing agent or plasticizer |
Some coat linings, buttons, ornaments, etc., contain sizings and plasticizers that are partially soluble in solvent |
Prior to processing, "spot test" with solvent all suspicious-looking fabrics and their accessories |
| Defective set of cartridges |
Inadequate separation of pleated filter paper will decrease normal filter area |
Replace defective cartridge |
| Failure to purge air from cartridge canister when filling with solvent |
An air space at the top of the cartridge canister will reduce filter paper surface area which can be exposed to the solvent |
Bleed cartridge canister when filling with solvent |
| Waterproofing materials |
Most waterproofing materials contain waxes which can shorten cartridge life |
Do not extract recently waterproofed garments |
| Draining of cartridge housings |
Periodic cartridge housing drainage may cause a coating of fine soil to accumulate on filter paper, thus shortening cartridge life |
If possible, keep filter housings full of solvent at all times |
| Continuous operation of solvent circulating pump |
Lint and soil are compressed against the filter paper |
Turn off the circulating pump between loads. This will keep the debris from compressing against the filter paper. |